Journal of Nanotechnology Nanomedicine & Nanobiotechnology Category: Medical Type: Review Article
Preparation and Mechanical Properties of Polymeric Nanocomposites with Hydroxyapatite and Hydroxyapatite/Clay Mineral Fillers - Review
- Gražyna Simha Martynková1*, Lenka Pazourková2, Daniela Plachá2
- 1 Nanotechnology Centre, VSB - Technical University Of Ostrava, 70833 Ostrava-Poruba, Czech Republic
- 2 Nanotechnology Centre, IT4 Innovations Centre Of Excellence, VSB - Technical University Of Ostrava, 70833 Ostrava-Poruba, Czech Republic
*Corresponding Author:Gražyna Simha Martynková
Nanotechnology Centre, VSB - Technical University Of Ostrava, 70833 Ostrava-Poruba, Czech Republic
Received Date: May 28, 2015 Accepted Date: Jun 20, 2015 Published Date: Jul 08, 2015
Clay minerals are natural materials from phyllosilicate family. They are hydrous aluminium, iron and magnesium silicates with layered structure. Clays have characteristic layered structure contains aluminia octahedral layer and two silica tetrahedral sheets . Polymer/HAp nanocomposite is widely studied materials in recent years. The main advantage is their utilization in medicine, due to improved mechanical properties and also biocompatible properties . The aim of this mini review is to summarize the preparation of polymer/HAp nanocomposites, the influence of HAp filler on mechanical properties of nanocomposite and also the dispersion of hydroxypapatite in polymeric matrix. Polymer/clay mineral composites are widely used in recent years, and also the exploration of this topic is significant. It was many times proven that addition of small amount of clay mineral in to the polymer matrix improves the mechanical properties of polymer [11-13].
Combination of polymer, hydroxyapatite and clay mineral leads to the composite with unique properties and wide range of application, especially in the medicine, since the non-living, inorganic chemical make-up of our teeth and bones is primarily composed of hydroxyapatite (Figure1).
Figure 1: Hydroxyapatite - a building unit of bones and hard tissues.
In this review the main aspects of apatitic calcium phosphates are presented. Focus is here on basic preparation techniques and their limitation, properties of prepared nanocomposites and draft-possibilities of application.
PREPARATION OF HYDROXYAPATITE/POLYMER NANOCOMPOSITE
Figure 2: Schema of two basic approaches of nanocomposite preparation
Solvent/solution casting method
Figure 3: Schema of solvent casting method of nanocomposite preparation.
The advantages of this method are: good dispersion of the filler in the polymer matrix and removal of solvent from final nanocomposite. Combination of solvent casting with another method should solve several problems. For example using freeze drying method for removal of solvent as was reported during preparation of poly (lactic-co-glycolic acid)/nano hydroxyapatite particles by Aboudzadeh et al., . Utilization of ultrasound and different solvent can improve the dispersion of hydroxyapatite in poly (D-,L-lactide) and also prevent aggregation of HAp in polymer matrix .
Thermally induced phase separation (freeze-drying method)
Changing of freeze temperature, ratio and concentration of initial components and type of initial materials (polymer, solvent) strongly influenced mechanical and structural properties of final nanocomposite. Sun et al.,  prepared multi-layered film of hydroxyapatite and chitosan by this method. Authors studied the influence of different freezing temperature and composition ratio on the mechanical properties of the multi-layered film of hydroxyapatite and chitosan. Mechanical strength of nanocomposite was improved by modification of initial solidification temperature as well as on composition ratio of initial materials. The results also showed that increasing amount of HAp increased the tensile strength and Young’s modulus. And authors propose to use this method for preparation films for medical uses.
Zhang et al.,  studied porous composite of poly (a-hydroxyl acids)/hydroxyapatite prepared by freeze drying method. They investigate that microstructure of the composite foams can be controlled by several parameters, for example by concentration of the polymer solution, amount of the HAp in the composite, the quenching temperature (cooling rate) and the polymer and solvent utilized. The composite foams also exhibit improve mechanical properties in comparison with pure polymer foam.
Figure 4: Schema of electrospinning method of nanocomposite preparation.
The produced fibers have a thinner diameter (from 2 nm to several micrometers) and a larger surface area against fibers prepared by conventional spinning processes. Furthermore, a DC voltage (several tens of kVs) is necessary to create the electrospinning. The principle of this method is that between a droplet of polymer solution and grounded target a strong electrical field is applied. When the weaker forces of surface tension of the droplet are overcome by applied electric field, the charged jet of polymer solution is ejected. The jet of polymer is transported and deposited in the target [23,24]. The Electrospinning (ES) techniques have two standard setups-vertical and horizontal. Due to expansion of ES, several research groups have advanced improved systems that can produce more complex nanofibrous structures [25,26]. Electrospinning is performed at room temperature conditions. Generally, an electrospinning system figure 4 consists of three major parts: a high voltage power supply, a spinneret (e.g., a pipette tip) and a grounded collecting plate-collector (metal screen, plate, rotating mandrel, etc.,) and uses a high voltage source to inject charge of a specify polarity into a polymer solution or melt, which is then speeded towards a collector of opposite polarity [27,28]. Lot of the polymers are dissolved in suitable solvents before electrospinning. It is important to completely dissolve the polymers in solvent to form homogenous polymer solution.
There are several ways how to prepare polymer/HAp nanocomposite. One of them is simple preparation of polymer fiber which is subsequently immersed in special liquid containing HAp particles or its precursors. Fibers prepared by this way show increased hydrophillicity and large surface area, which is suitable for cell adhesion . Another way how to introduce the HAp into polymer fiber is to prepare polymer solution for ES containing HAp nanoparticles. But in this case is important to prevent agglomeration of nanoparticles for example by decreasing of added nanoparticles amount. Addition of appropriate amount of HAp into polymer fiber leads to improve of mechanical properties as elastic modulus, ultimate strength. On the other hand, addition of 10 wt % of HAp leads to improvement of mechanical properties of final fibers . This method provides several advantages as simplicity in the fabrication of various fiber patterns , controlling of fiber morphology by concentrations variation of polymers and initial materials (as nanoparticles, additives). It can be produced fibers from inorganic and also organic materials . The challenge for this method is to find appropriate amount of additives (higher amount leads to decrease of mechanical properties) to established better mechanical properties in contradiction of pure polymers.
in situ mineralization of HAp in polymers
The advantage of this method is easy preparation and in comparison to other methods. This method produces materials with easily controllable and modifiable microstructure which resembles the topographic features of natural matrix . The size of HAp by adjusting the content of polymer and concentration of Ca2+  as well as the thickness of HAp layer by utilization of proteins deposited on polymer surface  can be controlled. As it was mentioned in previous part, in the case of increasing amount of HAp it can lead to improving of mechanical properties .
Due to viability to control shape, size, crystal structure and also orientation, the organization of inorganic mineral in polymeric matrix has made biomimetic methods of preparation of HAp composites very interesting .
DISPERSION OF HYDROXYAPATITE IN POLYMER MATRIX
The same author also compared HAp with two different sizes. Wang et al.,  used two synthetic hydroxyapatite powders and dispersed them in the polymer matrix. The particle sizes of received powders were 4.14 µm and 7.32 µm, respectively. But particle size distribution identified peaks corresponding 3.8 and 6.5 µm. The monitored parameters were torsional modulus and tensile properties (more Young’s modulus, tensile strength and fracture strain). Both strength and modulus of composites significantly increased with increase of hydroxyapatite volume fraction, while fracture strain decrease. Not only amount of hydroxyapatite play role in influencing the mechanical properties. Also particle size can affect changes in the polymer properties. Large HAp particles reduce strength and modulus, but increase ductility of final composite. On the other hand, it was observed increases of torsional modulus, tensile modulus and tensile strength in composites with smaller particles, however it was observed lower failure strain. Between filler and matrix existed only mechanical bond, which was investigated by examination of fracture surface .
Kasuga et al.,  studied modulus of elasticity, bending strength and stress of composite with HAp fibers. The results show that bending strength is almost independent on HAp amount in composite. Bending strength and modulus of elasticity are also influenced by Molecular weight (Mw) of polymer. Polymer used in this work has high value of Mw, the values of bending strength of polymer are also high (50-60 MPa). This is comparable with literature reports . Authors also studied the influence of HAp orientation on bending strength, but results do not show significant differences in bending strength after different orientation of HAp fibers. In the case of modulus of elasticity, increasing content of HAp fibers improves effectively modulus of elasticity. Introducing even 20 wt % of HAp fibers improves modulus of composite. Modulus of PLA/HAp fibers composite containing 70 wt % of HAp fibers is very high; because it was suggested that modulus of HAp fibers is very high. So it can be concluded that when the polymer with very high Mw (very high modulus) is used as matrix for HAp fibers, the final composite exhibit very high value of moduli. The curves of stress-strain showed that fracture of pure polymer and polymer with 20 wt % of HAp fibers proceeds gradually beyond maximum stress. So the properties of matrix phase strongly influenced those of composite. Increasing amount of HAp fibers in the composite decreases the maximum strain. From this result can be observed that HAp fiber in composite creates bonds between HAp fibers and polymer .
Also HAp whiskers can influence mechanical properties of polymer matrix. Roeder et al.,  compared effect of HAp whiskers and HAp spherical particles on the mechanical properties of high-density polyethylene matrix. Composites include different amount of filler, from 0 to 50 vol %. Polymer reinforced with HAp whiskers exhibit higher elastic modulus and ultimate tensile strength as compared with composite reinforced by spherical HAp particles. Increasing volume fraction of filler from resulted in improved of mechanical properties (e.g., elastic modulus and tensile stress). Whiskers possessed improved mechanical properties of composites over those filled by spherical particles. It is interesting that composite including HAp whiskers have properties more like that of bones, instead of those filled by spherical HAp. For example, elastic modulus of composites reinforced by 30-50 vol % of HAp whiskers exhibit values in the range 6-11 GPa, which corresponds to values of cortical bone .
The particle size/dimension of HAp (Figure 5) for nanocomposite could play interesting role in improvement of properties. Weia et al.,  studied influence of HAp Nanoparticles (NHAp) on mechanical properties of the Polylactid Acid (PLLA). The compressive modulus of composite nano HAp/PLLA increased with NHAp content. Pure polymer has compressive modulus 4.3 MPa. Adding 30 % of NHAp to the polymer significantly increase the mechanical properties of nanocomposite. The modulus reaches up 8.3 MPa, when the ratio between NHAp and polymer is 50:50. Therefore the incorporation of nanoparticles improves mechanical properties of polymer composites.
Figure 5: Section of diffraction patterns of nano (diffuse pattern) and micro (sharp pattern) hydroxypatite.
Modification of Hap
Literature gives lot of studies about modification of HAp and polymer for improving adhesion/dispersion of HAp particles in polymer matrix. Wang et al., [51,52] studied two approaches to improve the interfacial condition: the use of silane-treated HAp as the filler and the application of polymer grafting for polyethylene. Authors used two types of commercially prepared hydroxyapatite particles at different amounts. The prepared composites include not only pure hydroxyapatite, but also contain coupling and grafting agents. The results show that using of treated HAp and polymer leads to improve of bonding between this two parts of composite. Increasing amount of HAp leads to improve of mechanical properties as tensile strength, Young’s modulus and fracture strain. Additives improved tensile strength of nanocomposites, but they had little bit worse values of Young’s modulus. On the other hand, literature suggests that coupling agents improve the dispersion of ceramic fillers in polymer matrices  and , but extruded HAp/HDPE composites do not exhibit dispersion and distribution of ceramic particles in polymer matrix as suitable as were expected. Introduction of interfacial phase, in this case silane and acrylic acid, leads to new composites with improved properties as ductility and tensile strength, even if they Young’s modulus is decreased slightly. Increasing amount of hydroxyapatite results in an increase of Young’s modulus and tensile strength as was already stated several times. It was also observed corresponding decrease of fracture strain .
Another way how to improve dispersion of HAp was studied by Zuo et al., . They compare influence of two polymers (different ratios) on the mechanical properties of final composite including hydroxyapatite. It was investigate that increasing amount of polyethylene affected the properties and microstructure of composite. For example when the composite, including 40 wt % of HAp, 54 wt % of polyamide and 6 wt % of polyethylene, the polyethylene fine granules are dispersed in matrix homogenously and have elastomeric effect on composite. So, the mechanical properties of this composites exhibit good stiffness and elasticity, and are comparable with cortical bone. Composites including 40 wt % of HAp, 18 wt %, 30 wt % of polyethylene and corresponding amount of polyamide exhibit decrease of mechanical properties. The reason of decrease of mechanical properties can be affected by formation of net structure with many cavities and microcracks. On the other hand, HAp in composite creates hydrogen bonding with polar groups of polyamide - the adhesion between HAp and polyamide is high - which lead to improve of mechanical properties.
Surface modification of HAp improves the distribution of HAp particles at high loading level in the polymer matrix. This process also prevents or delays the de-bonding process and aggregation of HAp particles from the polymer matrix. The commonly used modifiers are organic materials - improve also bonding between HAp and polymer via organic modifier and leads to better surface properties of HAp. Liu et al.,  studied surface modification of nano-apatite by grafting polymer. Authors’ report that there are two ways how to modify the HAp surface by organic molecules:
- The first method includes surface adsorption (adsorption of polymers and proteins).
- The second method is graft organic molecule through covalent bonding to the hydroxyl groups which are available on the crystal surface of HAp.
Fang et al.,  modified surface of HAp whiskers by γ-aminopropyltriethoxysilane. Modified HAp was added to the poly-L-lactide acid and was compared mechanical properties with pure HAp composite. The whiskers of modified HAp do not exhibit different morphological characteristic. It was studied composites with different amount of HAp whiskers. The comprehensive strength of composite with modified HAp whiskers increase twice compared with pure one. Also comprehensive strength of modified HAp whiskers/polymer was about 47.2 % higher than value of composite filled by non-modified HAp whiskers.
Another way shows direct grafting of polymer on the HAp surface. Liu et al.,  used polyethylene glycol for modification of HAp. Isocyanate group could react with tree reactive species on the HAp surface (surface adsorbed water, HPO42- and OH-). For the successful grafting of polymer removal of adsorbed water is necessary. Authors used nonstoichiometric HAp - they suggested that HPO42- is present on the surface of nano-apatite, but on the surface a hydrolysis of PO43- occurs. The results do not support the reaction mechanism between HPO42- and isocyanate. It was believed that surface hydroxyls groups of HAp have the reactivity towards isocyanate group. Grafting of polyethylene glycol to HAp was not influenced by size and shape of HAp. It was found that grafting reaction takes place only on surface of HAp. Hong et al.,  investigated grafting of Poly-L-Lactide (PLLA) on the HAp surface. The grafting reaction takes place on the hydroxyl group of HAp by ring-opening polymerization of L-lactide. The reaction took place in the presence of the catalyst. As was describe by Liu et al., , Hong et al.,  used dry HAp to prevent formation of free PLLA (may occur in the presence of water). The particles of grafted PLLA/HAp exhibit good dispersion in the chloroform and form good suspension. On the other hand, non-grafted HAp particles do not form completely precipitate suspension in the chloroform. The composite containing 5 wt % of non-grafted HAp particles is apt to agglomerate. On the other hand, the grafted HAp particles exhibit uniformly distribution and make homogenous composite.
So it can be concluded, that grafting of HAp particles improve dispersion in polymer matrix. Grafting also prevent agglomeration of HAp particles. The mechanical properties of composite are also influenced by dispersion of HAp particles in polymer matrix. Composites including only pure HAp have properties as brittle materials. The improvement of elongation at break between composite including grafted HAp is two times higher than for pure HAp. Tensile strength of grafted HAp/polymer composite exhibit high values about 54-58 MPa depending on the amount of added grafted HAp particles (10-25 wt %). On the other hand, composite including pure HAp particles shows monotonously decrease of tensile strength with increasing amount of HAp particles. Presence of grafted nanoparticles improves the toughness and tensile strength. These nanoparticles initiate mass of crazing which can consume great portion of fracture energy and prevent from further developing of defects. The covalent bonding between PLLA grafted HAp and polymer matrix is associated with penetrating of PLLA chains grafted on HAp particles into the PLLA matrix and subsequent entangle with the PLLA chains of the matrix mix. This is the result of improved toughness and ductility. In the case of tensile modulus can be seen that the addition of 1-10 wt % of HAp powders to the polymer matrix does not change the tensile modulus of composite evidently. But the tensile modulus can be improved by adding of 10-20 wt % HAp nanoparticles .
Adhesion between polymer and hydroxyapatite
Neuendorf et al.,  investigated adhesion between HAp and several polymers [poly (L-lactide), poly (D-lactide), poly (DL-lactide), 75/25 polylactide/polyglycolide, 50/50 polylactide/poylglycolide and poly (?-caprolactone)]. Contact between polymers and HAp exhibit low contact angle (≤ 60°). The poly(?-caprolactone) shows the highest value of contact angle (62°), on the other hand the lowest contact angle is associated with poly(D-lactide) (16°). Physical interactions control the adhesion between calcium phosphates and biopolymer. Bending strength of polymer/HAp was in the range from 9 to 25 MPa. The highest value of bending strength exhibits composite of HAp and polylactide, which was 23 MPa. On the other hand the lowest value of bending strength shows poly (?-caprolactone)/HAp composite. The formation of physical bond at the organic/inorganic interface is confirmed by measured bond strengths σf. For polymer/ceramic interfaces is common physical bonding , ceramic grafting is frequently used to enhance adhesion in hybrid composites. It is interesting that poly (L-lactide) and poly (D-lactide) have similar value of bond strengths to HAp, whereas poly (DL-lactide)/HAp represents the bond 20% stronger and this bond is almost three times stronger than poly (?-caprolactone)/HAp bond. The clearly decrease of adhesion between polylactide and HAp occur in the case of addition of polyglycolide. It can be concluded that all polymers exhibit low contact angle on the ceramic .
Adhesion between HAp and polymer should be improved for example by increasing temperature during preparation of polymer/HAp nanocomposite  or addition of coupling agent , which also improve dispersion in polymer matrix as was mentioned previously. This process highly improves compressive strength of final composite .
HYDROXYAPATITE/CLAY MINERAL/POLYMER COMPOSITE
Kati et al.,  synthesized nanocomposite consisted of chitosan, montmorillonite and hydroxyapatite, unmodified Na-montmorillonite, hydroxyapatite (prepared by wet precipitation) and chitosan were used. Authors compared the properties of HAp/MMT/chitosan, MMT/chitosan and HAp/chitosan composite. The results from XRD analysis reveal that an intercalated structure was achieved with an increase in d-spacing of MMT. FTIR study shows significant interaction between chitosan, MMT and HAp. From the TGA analysis was investigated that adding of inorganic particles (MMT and HAp) to the chitosan improves the thermal stability of the composite. Authors further found that MMT particles are better dispersed in composite of chitosan/MMT/HAp than in the chitosan/MMT composite. The composite of these three components exhibit enhanced nanomechanical properties compare to composite of chitosan with only MMT or HAp, respectively. Nanoindentation tests found that there is a significant increase in the elastic modulus of composites over the pristine polymer. Chitosan/MMT composite has elastic moduli of ~8 GPa, the addition of HAp tends to increase the value of the 9 GPa. Nanomechanical properties are improved not only by addition of MMT but also by HAp.
Deen et al.,  studied electrophoretic deposition of composite halloysite nanotube-hydroxyapatite-hyaluronic acid films. The films were prepared by electrophoretic deposition. The method is based on the use of the natural hyaluronate biopolymer as a dispersing and charging agent for halloysite, HAp and film forming agent for the fabrication of the composite film. Because the suspension of halloysite is unstable, it showed fast sedimentation. So, no EPD was achieved from such suspension. To improve the stability of the suspension and allowed the formation of anodic deposits the sodium, hyaluronate was added. It was assumed that dissociation of Sodium Hyaluronate (HYNa) lead to the formation of anionic species HY-. Then occurs adsorption of HY- on the halloysite particles and passed a negative charge for anodic EPD. The composite films prepared by this method exhibit crack free structure. From the SEM analysis were investigated, that increasing amount of halloysite nanotube in the solution increases the amount of this nanotubes in the deposits. This material is also promising for the fabrication of biomedical implants with improved biocompatibility and corrosion protection of metallic implants.
The novel composite of polymer/clay mineral/hydroxyapatite shows properties, which can be used in medical application. The studies about influence of properties by dispersing filler (hydroxyapatite and clay mineral) in polymer matrix have not been performed yet. For future work will be interesting to observe influence of clay minerals on the mechanical properties of final polymer nanocomposite.
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Citation:Pazourková L, Martynková GS, Plachá D (2015) Preparation and Mechanical Properties of Polymeric Nanocomposites with Hydroxyapatite and Hydroxyapatite/Clay Mineral Fillers - Review. J Nanotechnol Nanomed Nanobiotechnol 2: 007.
Copyright: © 2015 Gražyna Simha Martynková, et al. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.